09g valve body diagram. txt) or read online for free.

09g valve body diagram. Products AUDI, VOLKSWAGEN, SKODA AW TF-60SN (09G, 09K, 09M) Valve body, solenoids, wiring, sensors AW TF60SN (09G, 09K, 09M) This video contains the rebuilding of the valve body from a 2004 6 speed automatic transaxle and the fix for a common problem with these 09G's. Modified ItemNo. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine what’s available for the specific valve body you’re working on. It includes general repair notes, specifications, component locations, removal and installation instructions, and troubleshooting procedures. 【Note】Please make sure that the part number are the same as yours before ordering. Package list: 1pcs refurbished TF-60SN transmission valve body. If there’s a problem, just let us know and we fix it. 09G Valve Bodies At Wholesale Prices At Street Smart, we provide remanufactured valve bodies shipped direct from the factory at wholesale prices. Each layout: Displays an exploded view location guide for individual valve trains Identifies symptoms and recommended solutions for quality rebuilds Provides active links to view specific part details Lists any tools Dec 12, 2014 · Sonnax valve body diagram for 09G, 09K, 09M, 6F21WA, TF-60SN. 09G Transmission repair manuals 09K, 09М (TF-60SN/61), diagrams, guides, tips and free download PDF instructions. 6 Passat 2006-13 V6 3. Find Sonnax remanufactured valve bodies that are no longer in production but are still covered by the limited lifetime warranty. It's starting to show symptoms of the common valve body failure (delayed / rough shifting) I don't have a lot of options for mechanics around me so I was wanting to know how easy it is to replace this valve body. 09M Automatic Gearbox Valve Body with Large Can Solenoids Note: Do not interchange with 09G valve body. It describes removing external components and splitting the transmission case to access the internal components. We will be very honored to provide you with quality service. Apr 15, 2013 · A few questions for you. It has you cut open the solenoids and open up the bore for the armature then you take the valve body apart and drill out some passage holes to allow Product Description TF-60SN 09G Transmission Valve Body (GEN 2) #75050 For VW AW 2014-2018 Feature: 1: According to the original factory specifications,perfect match for the original car. Dec 22, 2013 · Do different 09G valve body generations have different set types of solenoids? I recently purchased a set of rebuilt solenoids, they have silver casing & seem a bit larger than the OEM solenoids. The car always shifted Aug 2, 2025 · 09G Valve Body Jetta, Beetle, Mini Cooper, Audi TT 2005-2012. VW 6 Speed Automatic Transmission 09G Repair Manual Edition 07. This manual covers these differences so that this mistake will not happen to you. Jan 9, 2024 · About this item OEM Part#: 09G, TF-60SN, 09G325039A, 09G325039AX, Only fit 09G Transmission, doesn't fit 09M Transmission Compatibility: Compatible with Audi TT 2003-2008, Compatible with Volkswagen Golf 2010-2011, Compatible with Volkswagen Passat 2006-2010 OE Replacement: Perfect match for the original car, replace your damaged or missing part with this item, easy installation, stable Get the ATSG PDF manual for Audi, Jetta, and Passat 09G/09M transaxle. TCC Valves The lockup control valve is very busy in the 09G transmission. The original solenoids are a bit smaller & have darker gray-metal casing. This is the DOWNLOAD link for VW 09G / AUDI TF60SN TechGuide. com. This 09G tran Rebuilt Valve Body replacement - My experience My wife's 2005 Beetle started having the dreaded rough shifts. Inspect all valve body components thoroughly for any damage. 5 USD. pdf), Text File (. Please check the manual valve bore for excessive wear by performing the procedure shown below. Springs are not shown for visual clarity. Is there a way to tell which variation is in your car Transmission Valve Body / Mechatronic for Volkswagen vehicles, Part Number 09G325039F, is essential for the efficient operation of your automatic transmission system. Sonnax valve body layouts provide a detailed 09G TF-60SN Transmission Valve Body 09G325039A for Audi Volkswagen Passat Golf Jetta Condition:Remanufactured Replace Part Number:09G 325 039 A, 09G325039A Application:Fit for following models:Audi VW Jetta Golf Passat 03-11 Touran Sharan 09G TF-60SN Valve bodyAudi TT 03-08 6 SP F/AWD L4 1. 2015 D3E8001EAAC - Free download as PDF File (. Test locations are pointed to with an arrow. 6 days ago · NEW OEM 6 Speed Automatic Transmission Valve Body is a direct fit for the following Genuine Volkswagen Part Number:09G-325-039-A. Installing the incorrect valve body will result in a lack of lubrication to the gear train, leading to catastrophic transmission failure. Where did you get the valve body? Did you 09G TF60SN Download page, diagrams, guides, tips and free download PDF instructions. I know the 09G trans fairly well from the valve body replacement in mine and I know it would be VERY easy to connect the wiring up incorrectly to all the solenoids. Transaxle which is a 6 speed fully automatic and electronic controlled transaxle. Fast & worldwide shipping. ♦ Clean the thread of the screws that are inserted with a locking agent with a wire brush. Select Your Volkswagen Model to shop for more parts from its entire OEM parts catalog. Help would be so Remanufactured 09G valve body for Volkswagen and Skoda. Jun 5, 2016 · The original valve body with only 63K miles with symptoms you describe is a classic case of "Bad 09G solenoids". Compatible Models: This 09G325039A TF-60SN valve body fits for A3 A4 VW Eos 707H Solenoid, Shift Control (N88, #1) . 8L 1. The valve body shouldn't be wore to the extent it needs much of anything but cleaning and new solenoid valves. Once the clutch packs and plates have worn, fitting a revised valve body usually makes things worse. Disturbing the gasket and the plate is reused. VW/Audi 09G/09M/TF-60SN 2005-up, No Pressure Switches (Oil cooler on transmission case). 74. If your car has abnormal noise, oil leakage, gear shifting shock, jerking, or other faults, our transmission valve body can solve your problems. Custom BundleNo. ♦ Tightening torques apply for non-oiled nuts and bolts. Refer to the Parts Catalog. Notes: In addition to the shifting elements, the valve body controls the torque converter lock-up clutch and the ATF pressure in the transmission (e. Nov 9, 2011 · Ok, here I go… I will try to put everything in order to detail as much as I can on what I’ve been experiencing with the 09G Transmission on my MK5 Jetta 2. 5 automatic with the 09G transmission. I'll share how I understood, diagnosed, and repaired it. Feb 14, 2022 · I have a 2012 Passat 2. ” position. Dec 8, 2023 · It is a valve body repair/modification kit. . First let’s get a little background on these valve bodies and clutch control valves. Parts for 09G: compare prices for Overhaul Kits, Friction Kits, Bushings, Bearing, Solenoid Kits, Valve body, Torque converters, Planetary Gear kits, Filters, Gaskets This listing is for a Re-manufactured Volkswagen 09G, 09M TF60SN Valve Body with Cooler on the Case, No Pressure Switches, and Small Diameter Solenoids. Valve body selector bolt Plus any others I need to know about. I think about all of the rebuilders will install rebuilt solenoid valves. 9L 2. Caixa de marcha automática VW 09G Accurate Valve Body Identification is Crucial IMPORTANT: The different styles of this valve body DO NOT INTERCHANGE. This website lists out the variations: Sonnax. Once you replaced the valve body, did these problem start immediately?? Meaning has the transmission ever worked properly with the replacement valve body? 2. The TCM can adapt the upshift and downshift pressures for each shift as well as initial engagement into drive and reverse. We will email you for pictures of your original valve body and the vehicle identification tag located on the driver’s door. I also show how to set the trans back to basic Jun 1, 2011 · The 09G is an adaptive-learn transmission. ““Valve Body”“ , page 10 Removing and installing. Install the 12 valve body to case bolts and wire the wire harness retaining brackets, as shown in Figure 199. I began my search Sep 15, 2022 · Buy 09G TF-60SN 09G325039AX 09G325039A Automatic Transmission Valve Body Compatible With Aud-i V-W G-olf Passa-t Toura (09G TF-60SN Valve Body with Small Solenoid): Valve Body Kits - Amazon. Refer to ⇒ Fig. Jan 17, 2020 · Clean all valve body components thoroughly and dry with compressed air. This document provides technical information for servicing vehicles with a 6-speed automatic transmission. 8L 2. ♦ Do not twist particularly sensitive parts - e. 128k on the stock fluid before I went online and realized VW started recommending changing it. With all wire harness' laid over pan rail, install the completed valve body assembly onto case, as shown in Figure 199. This version was used from July of 2004-UP. com FREE DELIVERY possible on eligible purchases SHIFT KIT® Valve Body Repair Kit Fits 09G, 09M, 09K, AW TF-60SN, GAF21WA 2003-13 with 1. AISIN AW TF-60SN, MINI 6F21WA, VW/AUDI 09G, 09K, 09M Critical Wear Areas & Vacuum Test Locations Drop-In Zip Valve™ Parts Available NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. : 09G 352 039D Place of Origin: Guangdong, China (Mainland), China Brand Name: OEM Size: standard, standard number of solenoid: 6 solenoid for valve body: 09G 352 039D property: valve body solenoid solenoid shape: small Type: auto Get the expertly crafted Volkswagen 6-speed manual gearbox workshop manual for Golf Variant, Jetta, and more. All items were tested for performance. The 09G AKA TF-60 transmission, has been used in a number of FWD vehicles like the Audi A3, Audi TT, Mini Cooper, Volkswagen New Beetle and 09G Valve Body TransGo Shift Kit Installation Important Ideas and Facts: Solenoid Resistance Checks: Before disassembly, the video emphasizes the importance of checking the resistance of all In addition to the shifting elements, the valve body controls the torque converter lock-up clutch and the ATF pressure in the transmission (e. This is normally due to crossing wires to the N88 and N99 solenoids, causing no 4th, 5th, 6th or Reverse. That said it is possible to have 4 - Valve Body Component location. One of the most complicated cases is the wearout of the valve body and/or one of its irreplaceable components. 301 CHECK VALVE 5: B2 ORIFICE CONTROL- REVERSE (. VOLKSWAGEN 09G VALVE BODY IDENTIFICATION. This manual provides a component application chart, clutch tap identification, exploded views of the valve body, extensive solenoid information, clutch pack configurations, case passage identification, complete hydraulic schematics, bulletins, updates, VAG code and OBD2 code identification. Dec 1, 2021 · Just about finished major repairs on a good friend's beetle, last job is valve body replacement this weekend but struggling to get torque setting for the following if anyone can help? Sump pan Valve body bolts. Buy Valve body repair AW TF-80SC TF-81SC (Mazda CX-7, CX-9 / Hyundai Veracruz / Volvo XC60, XC90, S70, S60, S80 / Opel Insignia / Peugeot 308, 3008, 407, 408) from MAKTRANS-VB at $250 USD. Direct control of the clutch and brake components through dedicated solenoids, along with the ability to adjust pressures of the hydraulic circuits, make diagnosis and resolution of drivability issues more of a Dec 12, 2014 · Sonnax valve body diagram for TF-81SC units. Description 301 K3 Accumulator 302 K2 Accumulator 303 K1 Accumulator 304 B2 Accumulator 303 302 304 301 305 308 306 307 Upper Valve Body #1 Steel Valve Descriptions Check Valves I. Additional areas of focus include torque converter apply and release problems, as well as performance issues like hot shifting concerns (1-2, 2-3, 3-4 cut loose, flare, or bang shifts Wiring harness for sender ♦ With integrated gearbox oil temperature sender -G93--arrow-Location: Wiring harness is attached to valve body in gearbox. 6 […] This manual provides a component application chart, clutch tap identification, exploded views of the valve body, extensive solenoid information, clutch pack configurations, case passage identification, complete hydraulic schematics, bulletins, updates, VAG code and OBD2 code identification. Volkswagen CC 2010-13 V6 3. Jul 1, 2013 · Discover the complexities of the TF60SN valve body in Volkswagen transmissions and the challenges faced by rebuilders. Second issue is the typical valve body wear, and replacing an old one with a rebuilt one, even a Sonnax enhanced one like I did solved some problems, but made others worse. On the bench I I. Identifying the different valve body versions is very crucial when attempting to interchange valve bodies on these vehicles. pdf - Free download as PDF File (. The process involved removing the 09G transmission valve body and replacing the solenoids. 2003-2010 Beetle Coupe & Beetle Convertible WITH Transmission Codes HTU JUA JTZ HFZ HGA. Refer to ⇒ “2. Scanner and procedures for an 09G Valve Body as Sunbelt Valve Body Builders and Jeff's Transmissions take an '06 Volkswagen Beetle for a test drive using a M 30 GEARS August 2008 Looking inside the Volkswagen 09G 6-Speed; Part 3 I n past issues we looked at the design and operation of the VW 6-speed transmission. 5 Problems began like everyone else’s threads, slip-bump from 1st to 2nd, 2nd to 3rd… and sometimes when going down gears. Additional areas of focus include torque converter apply and release problems, as well as performance issues like hot shifting concerns (1-2, 2-3, 3-4 cut loose, flare, or bang shifts Jan 1, 2013 · TF-60SN, 09G Solenoid Identification & Connector Pin Out Valve Body Xpress It is common for the internal harness to be incorrectly connected to the solenoids. The transmission uses five clutch assemblies and one sprag to provide six forward gears and reverse. 2 Valve Body, Removing and Installing”, page 90 . The shift valves are controlled by electromagnetic valves, which in turn are activated by automatic gearbox control unit J217. Description 305 3-4 Transition Valve 306 K3 Control Valve 307 09G TF-60SN Automatic Transmission Valve Body W/Solenoid Compatible with Jetta Beetle Mini Cooper Audi TT 2005-2012 Visit the zadsdawe Store 5. Aug 19, 2024 · About this item Part number: TF-60SN, 09G325039A, 09G325039AX. 09G Transmission Wiring Harness with Speed Sensor (14 Pin) Typical Part Numbers: 09G927363F (09G 927 363 F) Note: This is a 14 pin version if you need 6 pin version, follow this link For 14 pin without sensor (09G927363), follow this link Applications: Audi TT 03-06 HUN 6 SP F/AWD L4 1. The 09G/09M transaxle uses a Lepelletier gear set arrangement, using a simple planetary coupled with a Ravigneaux type planetary. PART # VALVE BODY PARTS QTY REFERENCE # S255741A-6K . The 09G/09M transaxle uses a Lepelletier arrangement, using a simple planetary coupled with a Ravigneaux planetary. Buy Valve body AW TF-60SN 09G (gen 2) 09G325039F (regenerated) from VAG at $577. 2: Own different test machines to design exact accurate parameter for our products. Learn how to diagnose, rebuild, and repair with detailed information for automotive technicians. End Plug Kit, 09G (Small, 9mm Plugs)(Contains: 5 End Plugs & 7 O-Rings)2003-Up (Sonnax) 1 . The 09G has two solenoid modulator valves: One is in the lower valve body section and is a very active regulating valve. There are several different styles, and they need to be understood in order to avoid issues such as lack of lube (which can cause gear train failure) and possible calibration issues. The components can be checked in “Guided Fault Finding” using Vehicle Diagnostic Tester Allocation. View recommended parts for quality repairs of common transmission problems quickly and easily. With a worn solenoid modulator bore you can have low or high pressure, depending on the wear In this video, I go over how to remove the valvebody from the transmission. 0L 3. , main pressure, control pressure, converter pressure, and lubrication pressure). TypeTransmission valve body. Mar 1, 2015 · TASC Force Tips Author: Sonnax Engineering and Technical Services Subject Matter: Valve body Unit: Aisin AW TF-60SN, BMW 6F21WA & VW/Audi 09G, 09K, 09M Issue: Vacuum testing From the TASC Force we reprint a series of in-depth test instructions for checking the serviceability of valve bodies. 5L2009-2010 Overview Quick Details OE NO. See full list on at-manuals. 0L L5 2. 8L 09G TF-60SN VW BEETLE/BEETLE […] 09G transmission valve body refurbishing tutorial. external harness/cable: Dec 17, 2022 · About this item Reference OEM Number: 09G325039A TF-60SN 09G325039AX 09G Valve Body. Low vacuum reading indicates wear and Sonnax parts are noted for Upper Valve Body #1 Exploded View 09G Shown Upper Valve Body #1 Accumulator Descriptions I. This document provides a step-by-step overview of disassembling the 09G/09M 6-speed automatic transmission used in some Volkswagen vehicles. Just got done putting it in reset the TCM with the following procedure I Mar 25, 2020 · There are quite a few 09G valve body install and repair videos; they might shed some light on things and help you, double check your install or replace the ribbon cable or retaining clips, etc. Oil fill and level check the only way to check the 09g oil. It used to slip-grab from 1-2 and 2-3 so I went ahead and bought a rebuilt valve body from reamman. I have found that NEW solenoid valves will fix most 09G problems. Disassemble the main valve body components using Figure 148 and 149 as a guide. Dec 12, 2014 · Sonnax valve body diagram for 09G, 09K, 09M, 6F21WA, TF-60SN. Please find below the Valve Body Identification information of 09G / TF60 SN (Aisin Warner 6 Speed). Includes technical data and repair guides. vw-6-speed-automatic-transmission-09g-repair-manual-edition-072015-d3e8001eaac. The solenoid modulator valves are like a GM actuator feed limit valve. Wiring harness for sender ♦ With integrated gearbox oil temperature sender -G93--arrow-Location: Wiring harness is attached to valve body in gearbox. They got progressively worse over the course of a couple of months. 75. Fluid capacity and type, valve body and solenoids charts. The Ship Direct To Repair Shop We provide an out-the-door price, with shipping, for a replacement remanufactured 09G Series valve body direct to your repair shop. - Each valve body is disassembled, cleaned, inspected, calibrated and tested to restore OE form, fit and function. Dec 14, 2012 · 07 Jetta with the 09G. 2LVolkswagen Beetle /Beetle Convertible 03 6 SP FWD L4 1. 1. 03-ON 709H Valve Body Pressure Sensor This alters the case, case cover and the valve body and if incorrect parts are used, severe planetary failure will occur. Note: Wire harness retaining brackets will vary from model to model. Get rid of the dreaded shifting problem and enjoy smooth driving again. Note: All valve body bolt lengths are found in the legend and must be positioned properly. Use rubber mat to seal through passages shown with dotted line. The 09G/09M uses a total of 8 different solenoids located in the valve body that are used to apply or release the clutches, control the main line pressure and apply or release the torque converter clutch. The links below are affiliate links. The document outlines removing the Fix rough shifts in your 2005 Beetle with this valve body repair. 7 units available. 254 LOWER VALVE BODY ASSEMBLY. 313" DIAMETER). I'm suspecting that the 6-speed-automatic-gearbox-09g-vw-golf-5-passat-b6-eng-07-2011 - Free download as PDF File (. com Parts for 09G: compare prices for Overhaul Kits, Friction Kits, Bushings, Bearing, Solenoid Kits, Valve body, Torque converters, Planetary Gear kits, Filters, Gaskets We address a range of common issues in VW/Aisin 09G rebuilt valve bodies, including worn hydraulic circuits such as mainline pressure, main boost pressure, secondary pressure, and solenoid regulator pressure. D. Figure 9 The 09G/09M uses a total of 8 different solenoids located in the valve body that are used to apply or release the clutches, control the main line pressure and apply or release the torque converter clutch. No. Compatibile with Audi VW Jetta Golf Passat Toura. 300 MAIN VALVE BODY SPACER PLATE. Made of high-quality aluminum, tested, durable & Dependable. We also looked inside the unit: We took the geartrain and clutch assem- blies apart, identified them Jan 1, 2013 · Manual valve bore wear can cause low pressure and poor shift quality. We address a range of common issues in VW/Aisin 09G rebuilt valve bodies, including worn hydraulic circuits such as mainline pressure, main boost pressure, secondary pressure, and solenoid regulator pressure. the slide valve body - and slacken and tighten diagonally across in stages. If you are unsure or don't know, please contact us and we will solve your problem. Whenever the transmission is rebuilt or the valve body is replaced the shift adapts should be cleared and the vehicle driven to relearn the new adapts. Aug 12, 2022 · 09G Transmission Valve Body Compatible with Audi TT 2003-2008, Compatible with Volkswagen Golf 2010-2011 Perfect match for the original car, replace your damaged or missing part with this item, easy installation, stable characteristics, high reliability Hydraulic control Valve body The clutches and brakes (shifting components) are controlled by the valve body by means of hydraulically operated valves (so-called shift valves). Jan 1, 2013 · Assuming there is no excessive wear in the valve body and the linear solenoids are good, the clutch control valves on the valve body can be adjusted to correct these problems. 0 1 rating This alters the case, case cover and the valve body and if incorrect parts are used, severe planetary failure will occur. Sep 15, 2022 · About this item OEM Part number: for 09G TF-60SN 09G325039AX 09G325039A 09G TF-60SN 09G325039AX 09G325039A Remanufactured Automatic Transmission Valve Body Compatible With Aud-i V-W G-olf Passa-t Toura Premium Quality :Cheap And Cheerful, Easy To Install With Related Installation Video, Durable, Engineered From High-Quality Materials To Improve Reliability And Durability,6 Month Warranty Dec 12, 2014 · Sonnax valve body diagram for 09D, TR-60SN units. 09M & 09G have different cooler oil paths. 09g valve body diagram pdf. 1001 units available. There are (4) styles of 09G/K valve bodies that have large (1” diameter) linear solenoid cans and (2) styles with small (¾“ diameter) linear solenoid cans. This particular valve body is prone to excessive manual valve bore wear, especially in the “O. First, let’s get a little background on these valve bodies and clutch-control valves. VW Transporter T5 09K Change Valve Body & complete Solenoid Set, Harsh 3-4 when at operating temperature#tf60sntransmission #09gtransmission #cars #vwtransm Aug 12, 2022 · About this item OEM Part Number: 09G, TF-60SN, Please note that the solenoid valve of the 09G valve body has a size distinction, please pay attention to inspection Compatibility:Compatible with Audi TT 2003-2008, Volkswagen Golf 2010-2011 Mar 1, 2024 · I need to replace the valve body on my 2007 Rabbit. Upgraded with Main Boost, TCC Boost Valve & Sleeve Kit, Solenoid Modula - VBP-95-111B 252 UPPER VALVE BODY ASSEMBLY. Refurbished to factory spec. Dec 12, 2014 · Sonnax valve body diagram for 09G, 09K, 09M, 6F21WA, TF-60SN. We dis-cussed the solenoid bushing and modu-lation valve problems in last issue. Extracto en español del servicio de primera generación del cuerpo de válvulas para 09g de VAG, por ATSG. This time we’re going to go over test-ing the lockup control valve, clutch control valves, and pressure regulator valves. Their job is to feed the solenoid with regulated feed oil. 03-ON 708H Solenoid, Shift Control (N89, #2) . This causes a leak which can be seen on our valve body testing machine. To ensure proper fitment, use the following identification methods: Solenoid Can Size: Middle Valve Body • 09G Shown Click on Sonnax part numbers to see more information. This is a common solenoid and valve body wear problem. 15741-35K All of our parts are genuine OEM parts so we guarantee your Valve Body will perfectly fit your 2015-2022 Volkswagen vehicle, and you'll get your parts for less than you would pay at your local parts counter. Then it is required to change the entire valve body. g. Specifically how to The improved design of the hydraulic control system in the 09G allows you to take the guess work out of resolving drivability issues. I'm going to have to do this. D the solenoids and show the rebuilt one ready to go in. After a while of searching, it appears that there are about 6 variations of valve body’s used on the 09G, which are not interchangeable. 100” solenoid can O. We covered the theory and operation of the sole- noids, the computer, and the clutches used to create six forward speeds and one reverse. txt) or read online for free. Apr 1, 2012 · Assuming that there is not excessive wear in the valve body and the linear solenoids are good, the clutch-control valves on the valve body can be adjusted to correct these problems. 3. jnndpr gaq njpz bonlz sjvu lps iisaf mtphqmo iiaw ykh